Shipping a barcode scanner for repair is straightforward when you follow a few packaging and labeling rules. A scanner that arrives well-packed, with a tracking number and a note describing the problem, gets diagnosed and repaired faster — usually within 24–48 hours of receipt. This guide walks through the exact 7 steps we recommend for shipping any Zebra, Honeywell, Motorola, Intermec, or Datalogic scanner to Red Barcode Planet.
Step 1: Get a Free Quote First
Before you ship anything, request a free quote through our contact form. Tell us the model, quantity, and a one-line description of the issue. We'll respond within one business day with a flat-rate quote, a ticket number to include with your shipment, and our shipping address. This avoids surprises and ensures we're expecting your package.
Step 2: Back Up Your Data
Repairs sometimes require a factory reset, firmware reload, or motherboard replacement, all of which can wipe stored data. Back up any scanned data, custom configurations, profiles, or installed apps before shipping. Remove SD cards or any media containing sensitive information.
Step 3: Pack Your Scanner Properly
- Wrap the scanner in at least 3 layers of bubble wrap, or use anti-static foam.
- Use a sturdy double-walled cardboard box at least 2" larger than the device on every side.
- Fill all empty space with packing material — the scanner should not shift if you shake the box.
- Use packing tape (not masking or scotch tape) on every seam.
- Mark "FRAGILE — ELECTRONICS" clearly on at least two sides.
- Use the original box if you still have it — it's purpose-engineered for the device.
Step 4: Remove Accessories
Remove cradles, charging bases, cables, hand straps, and pistol grips unless you specifically want them tested or repaired. Loose accessories add shipping weight, can damage the scanner in transit, and slow down our intake process. If you do want accessories tested, list them clearly on your inventory note.
Step 5: Label It Clearly
Ship to:
Red Barcode Planet
612 Scanlon Dr C2
Wheeling, IL 60090
Include a printed note inside the box with: your name, company, phone, email, return address, model and serial number(s), symptom description, and your quote/ticket number. A clear note prevents 1–2 days of back-and-forth on intake.
Step 6: Choose a Shipping Method
Use UPS or FedEx Ground for most shipments — both are reliable and provide tracking. USPS Priority Mail also works for single units. Whichever carrier you pick, always get a tracking number. Never ship a scanner without tracking — if it's lost, neither of us can locate it. Add insurance for high-value shipments or large fleets.
Step 7: Notify Us With the Tracking Number
Email your tracking number to krisk@redbarcodeplanet.com or reply to your quote thread. We flag the shipment in our system so it's processed the moment it hits our dock. You'll get an email confirmation on arrival, after diagnosis, and again when the repair is complete and shipped back.
How Long Will the Repair Take?
Most repairs are completed within 24–48 hours after receipt. End to end — including outbound and return shipping — most customers receive their repaired scanner within 3–5 business days. Express options are available on request if you need a faster turnaround.
Shipping Larger Fleets
Shipping 10 or more devices? Contact us first so we can prepare for batch intake, schedule bench time, and provide a consolidated quote. Free shipping both ways is included on every order (any size), and fleet shipments also qualify for volume discounts.
Located in Chicagoland with 20+ devices? We offer free local pickup — no shipping required. We'll come to your warehouse, collect the units, and return them when repairs are complete.
Real-World Example
A logistics customer in Ohio shipped 3 Zebra MC9300 scanners in a single double-walled box via UPS Ground. Each device was wrapped in 3 layers of bubble wrap, accessories removed, and a printed inventory sheet with the quote number was placed on top. The shipment arrived Tuesday morning, all 3 units were diagnosed and repaired by Wednesday afternoon, and shipped back Wednesday evening — delivered Friday. Total time from drop-off to redelivery: 4 business days.
Scenario based on the type of repair work we typically perform. Not a verified case study.
Common Mistakes to Avoid
Shipping without a tracking number — if it gets lost, neither of us can locate it.
Packing devices loose or with crumpled paper that compresses in transit.
Forgetting to include a note with model, symptom, and return address.
Sending batteries inside devices in large multi-unit shipments without checking carrier lithium-ion rules.
What to Do Next
Request a free quote first so we can confirm pricing, give you a ticket number, and send shipping instructions. Then pack carefully, ship via UPS or FedEx with tracking, and email us the tracking number. We'll diagnose on arrival and have your scanner back in your hands within days.
Related Repair Services
Request a Free Quote
Send model + symptom — we respond within one business day.
See Request a Free Quote detailsNationwide Mail-In Repair
How our mail-in process works from all 50 states.
See Nationwide Mail-In Repair detailsRepair Pricing
Flat-rate repair pricing by issue type.
See Repair Pricing details